1. Project introduction
Shanghai Intelligent logistics Industrial demonstration base built by Shentong Express is one of the industry’s model projects. The first phase of the project covers an area of 128Mu, with operating area more than 80,000 square meters. In order to promote the transformation and upgrading of Shentong Express to digital and intelligent, and quickly become the leader of the industry, GINFON was invited to participate in the construction of automation equipment in Apr,2020, and jointly build a new generation of new transfer center model project with STO Express.
2. Application highlights
In order to meet the needs of future business development in East China with the handling capacity of Shentong Smart Logistics Park, GINFON has an in-depth understanding of the inbound and outbound business volume of Shentong Express, the quantity of goods currently sorted, the size and weight of goods and other information, and tailors automated sorting equipment solutions for the new site.
The project is an automated and intelligent distribution center integrating express sorting, green environmental protection, scientific and technological research and development, intelligent storage, and other functions. GINFON makes comprehensive layout arrangement for the whole site, reasonably plans the sorting area for large and small goods, and uses steel platform construction to fully save space in combination with business characteristics. In order to ensure the orderly sliding and transmission of sorted goods, GINFON innovatively developed and designed double-layer chutes to quickly disperse goods, avoid overstock and improve space utilization.
GinFon used digital twin technology to find suitable sorting machine layout, greatly improve the work efficiency, but also can quickly achieve customer share and full discussion;
The seamless connection, capability matching and efficient collection of interface protocols of various intelligent devices in large-scale hubs enable the whole processing center to achieve high efficiency, intelligence and flexibility;
The single-tray-double-layer cross belt sorter, which uses patented technology products, not only improves the sorting speed and sorting capacity by 20%, but also saves half of the floor area. Especially, it uses lightweight structure to achieve the effect of low carbon and energy saving, saving nearly 40% of the power compared with the conventional sorting system;
Installation quality and installation construction shall be in strict accordance with the national level at the forefront. Training of employees and operators shall be conducted in advance to ensure construction according to the drawing and completion of quality and quantity.
Average daily handling capacity in normal season: 3.5 million pieces, peak operation, processing capacity can reach to ten million pieces, the overall operation efficiency is improved more than 20%.
3. Cooperation products and time
Product line: Swing arm matrix, Single-tray-double-layer cross belt sorter system
4. The field effect
Shentong Shanghai Smart Logistics Park Project has been successfully implemented under the joint efforts of both parties. This project is a representative large-scale hub project in the industry and one of the model projects of intelligent sorting.
This project uses the Internet of Things technology, through sensor level IOT and the device controller PLC and HMI hierarchical IOT to visualize the operation state of all equipment from the sensor level to the integrated equipment , improve the production of equipment, make for easy operation and equipment maintenance. The single-tray-double-layer cross-belt sorter system applied in this project not only has high sorting efficiency , but also has fully improved the space utilization rate. The sorting efficiency of this system is set according to the customer's estimated performance growth rate in the next ten years, and the scalability and replicability of the whole project are very high.
GINFON is a comprehensive solution provider and key core product manufacturer focusing on the logistics automation business in the field of intelligent logistics and intelligent manufacturing. It has independently developed a full series of intelligent, efficient and flexible sorting systems and warehousing automation systems, and has formed a complete series of sorting and warehousing products, providing customers at home and abroad with intelligent logistics automation system engineering solutions GINFON provides the whole process of project management implementation, management and other comprehensive services. Welcome to inquire, you can also consult online/Leave a message and communicate directly with customer service.
GINFON GF-CBS series cross-belt sorter system has the advantages of high efficiency, accuracy, flexibility and high utilization rate as a type of sorter solution with both economy and reliability. It can sort various kinds of goods weighing from 10g to35 kg, especially suitable for postal express, e-commerce and distribution centers (medicine, food, tobacco, cosmetics and clothes, etc.).
The system is a new type of high-speed sorting equipment and an upgraded version of the traditional horizontal circular conveying mechanism. The equipment consists of two circulating conveying mechanisms, the upper and lower, and a sorting trolley carryingasmall belt conveyor, which uses dual software and hardware responses to achieve fault warning and spare parts management.
The linear narrow-belt sorter system is mainly used in the e-commerce and express industry. It is an ultra-efficient linear sorting equipment that can solve various types of parcels, and has the advantages of high efficiency, precision, flexibility, intelligentand high space utilization rate. Shape of sorted items:Soft parcel, flat piece, sack, carton, abnormal parcel with stable center of gravity.